MINERAL INSULATED COIL HEATER
MINERAL INSULATED COIL HEATER
Features
» Standard lead wire construction is a fiberglass braided insulation with stainless steel over braid suitable for 482°F (250°C).
» The standard wire to M.I. cable transition area (potting adapter) is temperature rated to 450°F (232°C). High temperature 842°F(450°C) is optional.
» The ANSI type J standard or optional Type K thermo couple junction can be grounded at the tip (the end farthest from transition area) or under grounded anywhere along the length of the heater.
» Heaters can be supplied with optional stainless steel clamping straps, which can provide additional circumferential clamping forces and protection of the heater coils from accidental damage.
» Mineral insulated coil heaters are available with 1 or 6 different lead orientations.
» Can be supplied with optional grounding wire upon request.
CERAMIC ELEMENTS
FULL FLAT ELEMENT
Features
» Available from 150~1000 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
HALF FLAT ELEMENT
Features
» Available from 125~500 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
QUARTER FLAT ELEMENT
Features
» Available from 125~250 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
SQUARE FLAT SOLID ELEMENT
Features
» Available from 150~750 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
LARGE FULL FLAT ELEMENT
Features
» Available from 150~1400 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
HALF THROUGH ELEMENT
Features
» Available from 125~500 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
QUARTER THROUGH ELEMENT
Features
» Available from 125~500 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
QUARTER CURVED ELEMENT
Features
» Available from 60~250 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
LARGE FULL THROUGH ELEMENT
Features
» Available from 1000~1500 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
SQUARE FLAT ELEMENT HOLLOW
Features
» Available from 250~800 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
FULL FLAT ELEMENT HOLLOW
Features
» Available from 250~800 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
HALF FLAT ELEMENT HOLLOW
Features
» Available from 125~400 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
QUARTER FLAT ELEMENT HOLLOW
Features
» Available from 125~200 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : Up to 20,000 hours depending on conditions
» Recommended radiation distance from heater is 100mm to 200mm
» Supplied with 100mm ceramic beaded power leads
EDISON SCREW ELEMENT REGULAR
Features
» Available from 150~250 watts
» Iron-chrome resistance wire
» Heater voltage : 230-240 volts standard
» Average operating life : 5,000 to 10,000 hours
» Recommended radiation distance from heater is 100mm to 200mm
» E27 Edison screw fitting
» Colors : White/Yellow/Black
EDISON SCREW ELEMENT BULB
Features
» Available from 60~100 watts
» Iron-chrome resistance wire
» Heater voltage : 230 volts standard
» Average operating life : 5,000 to 10,000 hours
» Recommended radiation distance from heater is 100mm to 200mm
» E27 Edison screw fitting
» Colors : White/Yellow/Black
EDISON SCREW ELEMENT STANDARD
Features
» Available from 60-100 watts
» Iron-chrome resistance wire
» Heater voltage : 230-240 volts standard
» Average operating life : 5,000 to 10,000 hours
» Recommended radiation distance from heater is 100mm to 200mm
» E27 Edison screw fitting
» Colors : White/Yellow/Black
EDISON SCREW ELEMENT STANDARD
Features
» Available from 60-100 watts
» Iron-chrome resistance wire
» Heater voltage : 230-240 volts standard
» Average operating life : 5,000 to 10,000 hours
» Recommended radiation distance from heater is 100mm to 200mm
» E27 Edison screw fitting
» Colors : White/Yellow/Black
CAST-IN HEATER
CAST-IN HEATER
» Cast-In heater is available in a variety of designs and styles suitable for different applications.
» Cast in heater is available with cooling tubes for heating and cooling barrels of plastic processing extruders.
» They are very efficient and provides long lasting trouble free service.
» Cast in heater is made in aluminum, brass and bronze.
» The type of alloy to be casted depends upon the application, max operating temperature & watt density.
Cast in aluminum heater features
» Efficient Heat Transfer
» Cast-in heaters can be supplied with cooling tubes & end fitting
» Various Heater terminations
» Uniform surface temperatures
» Max watt density “Aluminum alloy – 35 w/sq in on heater elements, Brass alloy – 45 w/sq in on heater elements”.
» Max temperature “Aluminum alloy – 375 C, Brass alloy – 650 C”
Cast in aluminum heater applications
» Injection and Blow Molding
» Extruders
» Moulds & Dies
» Packaging machinery
» Medical equipment
» Thermoforming equipment
BAND HEATER
BAND HEATER
Application
» Packaging
» Injection Molding
» Extrusion
» Blow Molding
» Printing
» Catering
Features
» Standard clamping arrangements consist of full width, low expansion straps for improved heat transfer.
» High performance element is precision wound to computer designed specification for superior heat uniformity.
» Best quality mica insulation is used ensuring high dielectric strength and maximum heat transfer.
» Specially treated sheath materials resist and molding systems available permit customizing of the heater to the application for minimizes customer down time.
» Custom designed units simplify customer replacement requirements and provide special protective features.
Construction
» High temperature mica sheet electrical insulation and heat transfer media.
» Precision engineered and wound resistance element
» Oxidation resistance stainless steel sheath.
» Best quality of screw termination.
» Efficient clamping system.
ANTI CONDENSATION HEATER
Application
» Industrial enclosure
» Control and monitoring systems
» Switch cabinet
» Panel board
» Free-standing electronic equipment and meters
Specifications
» Rated power : Thermal Output 80W
» Voltage : 220 VAC
» Termination : Silicone rubber insulated cable
» Profile Material : Aluminum, natural anodized
» Size : 71mm(W) x 55mm(H) x 125mm(L)
Application
» Industrial enclosure
» Control and monitoring systems
» Switch cabinet
» Panel board
» Free-standing electronic equipment and meters
Specifications
» Rated power : Thermal Output 80W
» Voltage : 220 VAC
» Termination : Silicone rubber insulated cable
» Profile Material : Aluminum, natural anodized
» Size : 71mm(W) x 55mm(H) x 125mm(L)
INFRAPARA HEATERS
BLACK INFRAPARA HEATER
Overview
» Infrapara heaters can be used with many different applications, including textiles and non-woven fabrics, plastics, paper and paperboard, and metals.
» Higher operating temperatures than metal sheath elements permit faster work speeds in some applications.
» Very fast heat-up/cool-down make quartz lamp heaters suitable for applications requiring immediate operating temperature and/or quickly reduced heat in event of work stoppage.
Features
» High Efficiency
» Shorter Oven Lengths
» Cleaner Environment
» Close Product Temperature Control
» Lower Initial Cost
Typical Application
» Heating plastic films and sheets in various forming applications
» Packaging
» Softening of plastic sheets before embossing
» Gelling paste coats on fabrics
» Hardening of synthetic threads
» Activation of thermal adhesives
» Drying synthetic emulsions
» Heating of paper pulps
» Thermal hardening of lacquered paper and cardboard
» Drying of skins and spray-coated leather
» Quick drying of gummed and glued paper
» Drying and burning-in of protective varnish in cans and tubes
» Drying and burning-in lacquered sheet-metal parts
» Burning-in of powder coatings
» Drying the glaze on ceramic tiles
» Tempering layered glass
» Preheating the welding seams in pipe construction
» Adherence of sound-absorbing mats in the consumer goods and automobile industries
» Heating climatic chambers
» Drying fabrics
» Accelerating glue curing
» Hardening of epoxy resins
» Various food applications including baking, drying, heating, warming & melting
QUARTZ INFRAPARA HEATER
Overview
» Quartz Infrapara heaters are specially designed for applications that require infrared radiant heating.
» Quartz Infrapara consist of a helically wound resistance coil housed in a pure vitreous silica fused quartz tube.
» The heating coil is specially designed ceramic insulating caps that allow the quartz tubing to breathe.
» The ceramic caps are securely fastened to the quartz tube with high temperature cement providing excellent support to the power connecting termination.
» Quartz Infrapara heaters are one of the most efficient sources of radiant energy.
» Quartz heating elements do not give off an objectionable glare because of a very low emmission in the spectrum.
» Optimum design provides a clear red color on the translucent quartz tube when operating at full voltage, providing an infrared wavelength at energy peak of 2.5 to 30 microns.
» The wavelength is almost completely absorbed by the process, and considered best for most industrial applicaions.
Typical Application
» Food Warming
» Food Processing
» Thawing
» Water Dry Off
» Shrink Packaging Tunnels
» Sterilization
» Drying Lacquers and Paints
» Paint Curing and Drying
» Thermal Copying Equipment
Features
» Compact and versatile
» Quick heat and cool down response
» Functional design
» Clean heat energy
» Lower power consumption
» Thermal copying equipment
STRIP HEATERS
STRIP HEATER
» Sensing Technology Corporation have been producing and delivering a wide assortment of excellent performance strip and finned strip heaters.
» Each of the heaters of our assortment works with higher perfection and bring outmost satisfaction of our clients.
» Further, they are available in a wide range of specifications as per our customer’s requirements.
» Our finned heaters are specially suited for heating solids, gases and fluids through conduction and provide improved heat dissipation.
Features
» A reliable heat source with seamless stainless steel sheath
» For flat surface mounting installations
» Used in hundreds of industrial and commercial heating application
FINNED STRIP HEATER
» Sensing Technology Corporation have been producing and delivering a wide assortment of excellent performance strip finned heaters.
» Each of the heaters of our assortment works with higher perfection and bring utmost satisfaction of our clients.
» Further, they are available in a wide range of specifications as per our customer’s requirements.
» Our finned heaters are specially suited for heating solids, gases and fluids through conduction and provide improved heat dissipation.
Design Features
» Rugged durable construction
» Stainless steel sheath
» Nickel-plated steel fins (stainless steel optional)
» Trouble-free installation
CARTRIDGE HEATERS
SPLIT SHEATH CARTRIDGE HEATER
Maximized Heat Transfer
» The unique split-sheath design of Dalton Cartridge Heater allows the independent,bilateral expansion of each half of the heater of the outward against the walls of the surrounding bore.
» Maximized metal-to-metal contact results in greatly improved heat transfer under normal fit conditions of 0.005″ to 0.007″
» The split sheath expansion of Dalton heaters assures superior heat transfer, uniform process heat, greater effeciency, and reduced consumption of electricity. Higher Watt Densities and Temperatures
» Dalton Split Cartridge Heater is essentially a tubular heater bent back on itself and swagged into a cylindrical format
» It has no ceramic core which can crack during swagging, therefore they can be compacted to a much greater density
» The greater the insulation value accommodates significantly higher watt-densities. In fact, it can produce up to 50% higher watt densities and can operate higher temperatures
External Thermocouple Option
» Measure temperature at the precise point of heat transfer. External thermocouples measure more precisely at the point where heat transfers to the host metal
» Monitor temperature at any point along the heater. Split-sheath cartridge heaters give you a flexibility to monitor heat at any point aling the heater, instead of pre-defined fixed points with internal monitors in conventional heaters
» Replace heater or thermocouple independently. Wth external thermocouple you can replace either the heater or the thermocouple independently, without having to replace an operational component
STRAIGHT CARTRIDGE HEATER
Determining Fit
» At high watt densities, a close fit is an important factor in determining the life expectancy of the heater.
» The fit is the difference between the heater diameter and diameter of the hole.
» A good fit is usually between 0.07mm to 0.15mm.
Application
» Molds and Dies, Food Processing, Plastic Molding, Packaging Equipment, Hot Stamping, Plastic Extruders, Hot Runner Molds, Medical Equipment, Shoe Machinery
Operating Temperature
» A major factor in determining the life expectancy of a heating element its operating temperature.
» The heater life depends on the actual temperature of the resistance wire within the heater and not on the process operating temperature.
» A lower heater watt density is recommended when applications require high operating temperature.
Heater Watt Density
» Cartridge Heater Watt Density is defined as the wattage dissipated per square centimeter of the heated sheath surface.
» For a particular application, a heater watt density governs internal resistance wire temperature, which in turn determines the outer sheath temperature.
» These factors are critical to the proper heating and life expectancy of the heater.
» It is always advisable to use heaters that have watt densities below the maximum recommended watt density to get the longest heater life.
» For most general applications, it is recommended not to exceed a watt density of 20 watts / cm2.
BENDED CARTRIDGE HEATER|
Determining Fit
» At high watt densities, a close fit is an important factor in determining the life expectancy of the heater.
» The fit is the difference between the heater diameter and diameter of the hole.
» A good fit is usually between 0.07mm to 0.15mm.
Application
» Molds and Dies, Food Processing, Plastic Molding, Packaging Equipment, Hot Stamping, Plastic Extruders, Hot Runner Molds, Medical Equipment, Shoe Machinery
Operating Temperature
» A major factor in determining the life expectancy of a heating element its operating temperature.
» The heater life depends on the actual temperature of the resistance wire within the heater and not on the process operating temperature.
» A lower heater watt density is recommended when applications require high operating temperature.
Heater Watt Density
» Cartridge Heater Watt Density is defined as the wattage dissipated per square centimeter of the heated sheath surface.
» For a particular application, a heater watt density governs internal resistance wire temperature, which in turn determines the outer sheath temperature.
» These factors are critical to the proper heating and life expectancy of the heater.
» It is always advisable to use heaters that have watt densities below the maximum recommended watt density to get the longest heater life.
» For most general applications, it is recommended not to exceed a watt density of 20 watts / cm2.
LUZON OFFICE (MAIN)
354 A St. Louis corner
St. Paul,Brookside,
Barangay San Isidro,
1900 Cainta ,Rizal, Philippines
+632 903 7988
+632 997 7991
DAVAO OFFICE
Block 63 Lot 8 Phase 2
Deca Indangan,Malagamot Road,
Buhangin, Davao City,
Davao Del Sur, Philippines
+632 997 7991
+632 903 7988
CAGAYAN OFFICE
Pile Street,
RVS Bugo,
Cagayan de Oro City
Philippines
+632 997 7991
+632 903 7988
EMPLOYMENT
To apply for a job with
ATEX AUTOMATION AND TECHNOLOGIES CORP.
please send a cover letter together with your C.V.
to: hr@atexautomation.com
LUZON OFFICE (MAIN)
354 A St. Louis corner
St. Paul,Brookside,
Barangay San Isidro,
1900 Cainta ,Rizal, Philippines
+632 903 7988
+632 997 7991
DAVAO OFFICE
Block 63 Lot 8 Phase 2
Deca Indangan,Malagamot Road,
Buhangin, Davao City,
Davao Del Sur, Philippines
+632 997 7991
+632 903 7988
CAGAYAN OFFICE
Pile Street,
RVS Bugo,
Cagayan de Oro City
Philippines
+632 997 7991
+632 903 7988
EMPLOYMENT
To apply for a job with
ATEX AUTOMATION AND TECHNOLOGIES CORP.
please send a cover letter together with your C.V.
to: hr@atexautomation.com